RoboFactory 500 for caramel popcorn is an automated solution for the production of gourmet popcorn in caramel, chocolate, and fruit flavors (strawberry, raspberry, blue raspberry, green apple, banana, orange, and so on). Production capacity - up to 500 kg (1100 pounds) of popcorn per hour.

Presentation on Robofactory Popcorn lines: Download

The line uses one Robopop220 to produce oil-free mushroom popcorn. After opening the grain, it is fed alternately into SugarLips100 caramelizing boilers (5 pcs). It is worth noting that the coating with heavy caramel increases the weight of the popcorn, so even 2 Robopop220 is enough for 5 boilers of SugarLips100.
The entire mini factory is controlled by one touchscreen. The processes are automated as much as possible - one operator is required to service the popcorn line.

Using the Robopop220 vortex popcorn machine can significantly reduce oil costs and increase system performance. The product is less high-calorie and does not contain trans fats and carcinogens.
Separation and cooling of popcorn take place in a giant separator, which also acts as a sifter - all small particles, broken popcorn, and husks are sieved through the holes of the separator.
The line requires a supply of cold water and sewerage.


Advantages:

• Convenient boiler cleaning system SugarLips100
• Automatic feeding of dry ingredients into boilers
• Highly automated - the entire module is controlled from one touch screen
• Duplication of controls on each element - there is always a second channel for controlling equipment.
• Highly reliable - mainly imported electrical equipment used (Schneider, ABB, Delta, Celduk, Eton, Innovati)
• Maintainability - we minimize the local components and preferred well-known international brands (which can be purchased in any country).
• AISI304 food-grade stainless steel used
• Easy to control - the entire line is presented in the form of modules on the touchscreen, and the settings of each module are easy to see and change with a simple touch of a finger on the screen
• Protection against misuse - the RoboFactory 500 is equipped with sensors and a sound / light alarm system that reports abnormal operating modes

Product supports

FAQ and Troubleshooting Robopop RoboFactory line in action: link

RoboFactory line in action:

Reviews:
Version 1

Version 2

 About the factory

Robolabs has two production lines in East Europe. Modern equipment, high-precision machine tools, lasers, and robotic machining - allow us to produce world-class equipment. Some of the manufactured products are unique, have no analogs in the world, and are protected by international patents, including US Patents. The factory has implemented a system of continuous quality improvement. We carefully consider feedback from end users and promptly make changes to the design of the equipment.


Packing before delivery
All equipment is packed in plywood boxes. Crate Boxes are easy to lift & handle with a forklift. The plywood on the base has 15 layers, so it can withstand even heavy equipment. The side walls & top have 7 ply plywood, so they can withstand even rough material handling in the warehouses of transport companies. From the inside, the equipment is wrapped with plastic film, and padded with foam and cardboard. Elements with wheels have straps with which they are rigidly tied to the base of the plywood box. The packaging meets the requirements of European and US legislation, is highly reliable and does not require additional processing (for example, fumigation).